Practice 01 · Functional safety

ISO 26262

The foundation. Everything else in your safety argument rests on being able to show that when the electronics fail — and they will — the vehicle does not become dangerous.

Scope

What the standard actually covers

ISO 26262 addresses hazards caused by malfunctioning behaviour of electrical and electronic systems in road vehicles — and only those.

Boundary condition. If the hazard occurs while every component is working exactly as specified, it is out of scope here and belongs in SOTIF. Getting this boundary right on day one saves months of misfiled findings.

Two families of fault

Random hardware faults occur unpredictably during the operating life of a hardware element — a transistor degrades, a solder joint cracks, a cosmic ray flips a bit. They cannot be designed out, only detected and controlled, and they are quantified with failure rates and metrics.

Systematic faults are built in: a requirement was ambiguous, an interface was misunderstood, a timing analysis was wrong, a compiler option was unsafe. They exist in every copy of the product from the moment of manufacture, and the only defence is process rigour — which is why so much of the standard is about how you work rather than what you build.

ASIL: how much rigour, and why

Every hazardous event is classified along three axes — severity of the potential harm, exposure to the operational situation, and controllability by the driver or other road users. The combination yields ASIL A through D, or QM where no ASIL applies.

The ASIL then drives everything downstream: which methods are recommended or highly recommended, what hardware architectural metrics you must reach, how independent your confirmation measures must be, and whether an independent safety assessment is required at all. It is the single most consequential judgement in the whole lifecycle.

The automated driving twist. Controllability was written for a driver who is watching the road. Above SAE Level 3 that assumption evaporates, and controllability arguments that were routine in ADAS quietly stop holding. We see more invalid ASIL classifications from stale controllability rationales than from any other single cause.

From safety goals to a safety case

The lifecycle moves from item definition and HARA to safety goals, then to a functional safety concept that says what must happen to keep each goal intact, then to a technical safety concept that allocates it to hardware and software with fault tolerant time intervals and safe states. Hardware development adds quantitative evidence — FMEDA, SPFM, LFM, PMHF — and software development adds architecture, unit design, and verification against the ASIL-appropriate method table.

Around all of it sits safety management: the safety plan, the development interface agreement with each supplier, tool qualification, and the confirmation measures — reviews, audit and assessment — that make the argument independent rather than self-declared. The output is the safety case: the reasoned argument, supported by the work products, that the item is acceptably safe.

Deliverables

What we deliver

Work products, reviewed and traceable — written to survive an independent assessment rather than to fill a template.

  • 01
    Item definition & boundary. Function, interfaces, assumptions and the operational situations that matter — the document every later dispute traces back to.
  • 02
    HARA & ASIL determination. Facilitated hazard analysis with a defensible S/E/C rationale, including controllability arguments that hold above Level 2.
  • 03
    Functional safety concept. Safety goals, safe states, fault tolerant time intervals, warning and degradation strategy, ASIL decomposition where it genuinely helps.
  • 04
    Technical safety concept. Allocation to hardware and software, safety mechanisms, diagnostic coverage targets and freedom from interference arguments.
  • 05
    Hardware safety analysis. FMEDA, fault tree analysis, dependent failure analysis, and the SPFM / LFM / PMHF evidence against the target ASIL.
  • 06
    Software safety. Software safety requirements, architectural measures, method selection per ASIL, and the verification argument behind the test coverage numbers.
  • 07
    Safety management. Safety plan, DIA with suppliers, impact analysis for changes, tool classification and qualification, and confirmation measure planning.
  • 08
    Safety case & assessment support. A structured argument, a gap-closed work product set, and someone in the room who has been on the other side of the table.

Signals

You probably need this if…

  • Your ASILs were set years ago and the function has grown since, but nobody has re-run the HARA.
  • Controllability is doing a lot of load-bearing work in your classification and the driver is no longer supervising.
  • Your hardware metrics are calculated but the assumptions behind the failure rates were never written down.
  • You have supplier components with a safety manual nobody has checked their assumptions of use against.
  • An independent assessment is scheduled and the safety case is currently a folder of documents rather than an argument.
  • Your software passes its coverage targets but no one can say which safety requirement each test discharges.

Bring us in before the assessor does

An independent review three months early costs a fraction of one three weeks late.